While adhesive application is Universal Systems’ main focus, several of our customers utilize our heated hoses for more than just adhesive. Our standard line of ClearFlow™ heated hoses can heat up to 450 degrees, run at 240v and have a maximum operating pressure of 1500 psi. We also manufacture custom transfer hoses which run at 120v and typically transfer material that heats at a lower temperature. For example, cosmetics, wax and chocolate or candy.
There are several CPGs out there that utilize heated hoses for more than just packaging. Our hoses can transfer any of the following materials:
- Vape Liquid
- Food Oils
One of our clients is a great example of how versatile our hoses are. They are a cosmetic packaging company that recently utilized our services to bottle a hair gel product, specifically made for curly hair. Their conveyer worked methodically to fill the bottle with water, then moved to fill with the hair gel formula. The combination of water and product created a foam, which needed to be eliminated quickly in order to keep the process moving. A spurt of hot air down into the top of the bottle is just what was needed before capping. Our heated hoses transferred, not only the water and hair gel product, but also the hot air needed to eliminate the foam.
We also have several clients who utilize our entire hot melt system to heat wax pellets, transfer them through the heated hoses and fill plastic molds. After the wax is transferred into the form mold, it is then moved to a cooling tray to harden and get ready to package. A separate Universal Systems ProBilt™ system is then used to seal the product box and ultimately the case.
So, if you are interested in utilizing a ProBilt™ system or ClearFlow™ hose for more than just adhesives and final packaging, give us a call and we can help! Please call (800) 848-5018 or email firstname.lastname@example.org for more information.
Universal Systems SE manufactures our ClearFlow™ line of heated hoses. ClearFlow™ hoses can be used to transfer many different types of heated materials, however the most common is adhesive. There are two different types of heated hoses that USSE manufactures, high flex and water wash. Water wash, also known as washdown hoses, are manufactured with the same high-quality materials as our high flex hoses, but with a secure water wash connection between the hose and glue head. They are also encased with state of the art, high temperature, extremely durable, waterproof jacketing.
The main question that we get from customers is: why would we need a water-resistant hose? These are not hoses that get submerged under water. These water-resistant hoses, are used in facilities where machines are required to get washed down during or after operation. Hence the name water wash. For example, any type of food manufacturing plant such as ice cream, frozen food, cheese, etc. would be required by the FDA to wash down their equipment regularly. These wash downs impact all of the equipment in the facility, so if you are purchasing a water-resistant heated hose, you will also need a water-resistant gun applicator. The washdown gun applicator will also have the special waterproof jacketing on the cordset and water-resistant adaptor that fits with the hose. As displayed in the picture below.
All ClearFlow™ water wash hoses are manufactured with PTFE Teflon® inner cores and RTD temperature area-sensing. They have a maximum operating temperature of 450 degrees Fahrenheit, maximum operating pressure of 1,500 psi and are 240v. Universal Systems SE manufactures our washdown hoses in multiple lengths that range from 2 feet to 24 feet long.
If you are interested in getting pricing on a ClearFlow™ Water Wash heated hose, please call (561) 272-5442 or email email@example.com.