How to Make a 4-Way Solenoid work as a 3-Way
There are several different types of solenoid valves used for hot melt application equipment. We are specifically referencing gun applicator solenoids in this article. The gun solenoid is what is used to fire the gun and apply the glue onto boxes in a packaging line. The two most common types of solenoids used to fire automatic pneumatic glue guns are 4-way and 3-way. The difference between the two is simple: a 4-way solenoid is used when you have an air open/air closed gun and a 3-way is used for an air open/spring closed gun. Essentially, a 4-way solenoid utilizes pneumatic pressure to open the piston, initiating glue flow, and close the piston to shut off glue flow. Whereas a 3-way solenoid utilizes pneumatic pressure to open the piston and when the air shuts off an internal spring closes the piston, shutting off glue flow.
Now let us say your packaging facility has multiple glue lines, and some are air open/air close applicator systems and some are air open/spring close applicator systems. You can standardize your inventory by purchasing only 4-way solenoids and converting them to 3-way on an as needed basis. However, please note that you cannot run a 3-way as a 4-way.
Below are the steps to change a 4-way solenoid valve into a 3-way solenoid valve:
- Remove air line #2 from solenoid
- Plug air line #2 on solenoid with a ¼ NPT flush plug
It’s that easy!
For any further questions about solenoids, give a sales rep at Universal Systems a call at 561-272-5442 or email us at sales@ussefl.com.
Independent Air vs. Common Air Glue Guns
Hot melt applicators are used in high-speed packaging to apply melted hot glue onto the sub-straights of boxes. There are several different styles of applicators that Universal Systems manufactures, both single module and multi-module. If you are running a multi-module pneumatic applicator, you can run the air to the module either independently or at the same time, otherwise known as independent air versus common air.
If you are running your system where your modules all fire at the same time, common air applicators are what you want. They are easy to use and only require one solenoid to fire all the modules on that gun. They are by far the most machined and used applicator gun in the industry.
If you are running your system where your multi-module gun fires the modules at different times, then you will need an independent air applicator. An independent air applicator requires each module to have its own airline and solenoid to fire independently of the other modules on the manifold. It allows for more versatility, but is more expensive to operate due to the need for multiple solenoids.
If you are running a multiple module applicator and don’t know if you need a common air or independent air operation, call your sales rep at Universal Systems. We will help you identify the positives and negatives of each set up and understand which is the best for your line. An added value of using a Universal Systems ProBilt applicator gun, is that our manifolds are machined with our unique design to allow you the versatility to go from common air to independent air with just the addition of one of our patented plates. This way, if you decide to change your setup after purchasing a manifold, they can be easily converted between common air and independent air.
For more information, call us at (561) 272-5442 or email a sales representative at sales@ussefl.com.