If you follow the packaging industry, whether through news articles, industry periodicals or first hand through direct buyers at CPG companies, one of the largest drivers in packaging is the stress on workforce demands. This can include how difficult it is to find reliable workers that are dedicated to the success of the company. It can also be in the aspect that most of the line operators working the packaging line equipment are not trained properly on that piece of equipment and all of its capabilities.
As the packaging industry tries to modernize technology, not all of their workforce can keep up. As a hot melt equipment manufacturer, one of our core competencies is our knowledgeable technical support. If you have any Universal Systems SE equipment or ProBilt™ machines on your packaging lines, you can rest assured that you will get speedy, knowledgeable sales and technical support. However, in many instances, line operators do not have that type of experience or knowledge base. That can lead to “on the fly” fixes, which usually equates to weakened product and voided warranties. At Universal Systems SE we understand that knowledge is power, and we want to make line operators jobs easier, not harder. With that in mind, we have kept all of the ProBilt™ hot melt application systems uniform and easy to operate. We also try to make our clients smarter when they call with issues, asking questions to help them learn or giving them some simple troubleshooting tips to follow for the future.
In addition to being able to help line operators with questions and knowledge, we also make sure to include in every shipment all of the pertinent manuals and information guidelines needed. For example, if your company is ordering ClearFlow™ heated hoses (Universal Systems SE’s proprietary line of heated hot melt hoses), each shipment will include installation and care instructions. The same goes for our ProBilt™ applicator guns. With the purchase of any ProBilt™ application gun, we include a list of maintenance recommendations on the gun, modules and nozzles.
So, as CPGs continue to have concerns with their workforce, we here at Universal Systems SE we will continue to do everything in our power to ensure that we keep them knowledgeable on our equipment.
Hot melt adhesive can be used as a sealant solution for several different types of businesses. The most common use is with case packer systems, but it can also be used on product containers such as protein shake cartons, frozen pizza boxes, and so much more. There are several key elements that you need to take into consideration when choosing the perfect hot melt system such as efficiency, glue distribution, glue usage, and limiting downtime.
The first step in identifying what type of hot melt system is best for your company is to evaluate how much adhesive your packaging lines use in a day. If you are running a continuous packaging line with a large diameter glue nozzle, then you should research fill on-demand systems. A fill on-demand system, like Universal Systems’ ProBilt™ Phoenix, has a vacuum hose that continuously fills the melter tank with adhesive pellets from an adhesive storage container. Your line operators will only have to worry about filling up the adhesive storage container, which holds up to 6107 cui, allowing them to free up their time to tend to other tasks on the floor. If you are only running your packaging line for certain products, then you might want to look into limiting your tank capacity to either a 12 lb., 15 lb. or 20 lb. tank. The most commonly utilized tank size on today’s packaging lines is the 20 lb. tank, such as Universal Systems’ ProBilt 20.
Another topic to consider when choosing a melter system is how you will be distributing the adhesive onto the packages. Will you be laying down a line, spraying on the glue, or laying dots? This will be determined by the type of nozzle you are running on your modules. If you have a spray or swirl nozzle, then you will be using more glue than if you are using a straight small diameter nozzle. This knowledge will also help you choose the correct tank capacity melter needed.
To learn more about the different types of melters Universal Systems manufactures and which is right for you, please call us at (561) 272-5442 or email us at firstname.lastname@example.org.